Product Description
I. General introduction of the scheme
1. Equipment name: CNC ultra-high pressure water jet cutting machine
2. Equipment mode: 1525
3. Quantity: one set
The triaxial CNC ultra-high pressure water jet cutting machine which mode is 1525 mainly consist of ultra-high pressure generator, CNC system, cutting platform, high-pressured water switch and cutting head, high pressure pipeline, and automatic sand feeding machine etc.
II. Equipment configuration and main technical performance description:
1. High pressure generator 42037Z
1.1 Main features:
l Adopt USA premium brand imported booster
l Hydraulic pump is automatic variable pump
l Plate heat exchanger
l Second level water filter
l Second level inflow and boosting
l Oil outlet, oil back double filtration and pollution warning
l Between main motor and oil pump adopts elastic connection
l The booster only has very less wearing parts
l Automatic stop while overvoltage and undervoltage automatic protection function
l To prevent voltage peak influencing energy consumption, the high pressure generator is equipped with star-delta starter.
l Adopt imported with original packaging electromagnetic relief valve and electro-hydraulic reversal valve
l Have the function of overvoltage safety protection
1.2 Main technical parameters
Max oil pump flow: 107L/min
Max high pressure water flow: 3.8L/min
Max available water nozzle diameter: 0.30mm
Max pressure: 420MPa (60000psi)
Continuous cutting pressure range: 50-380Mpa (pressure can be set)
Main motor power: 37KW (50Hp)
Power supply: 380V/50Hz, three phase
Energy accumulator: 1.2L
Max cutting thickness:30mm
2. CNC system
2.1 Main features:
l CNC control
l Adopt the professional IPC for water cutting customized by Advantech for our company
l 19cun LCD
2.2 Water cutting software main functions
l Industrial PC platform, special water cutting software based on Windows
l The system can directly support UG, MASTERCAM, CASMATE, Art CAM, AUTOCAD, CorelDraw and various other kinds of G code, PLT code format generated by CAD/CAM software, and carved processing files ENG code format, DXF file format.
l Constant speed control function
l Coordinate recovery function while outage
l Inflection point speed reducing function
l Convenient pause continue and start processing at any section function
l Delay time can be set free
l Cutting parameter storage function
3. Cutting platform (HEAD2050BA)
3.1 Main features:
l Adopt gantry structure
l Machine body and bearing platform adopt separated structure
l Cutting platform X-beam adopts one-time extrusion forming aluminium alloy material, with light weight, strong rigidity and without deformation, which is the most advanced technology in water cutting machine.
l Adopt Taiwan ABBA ball screw, linear guide rail
l Adopt integrated dust prevention sealing structure
l Adopt high quality support chain and special cable
l Connection between driving motor and ball screw adopts flexible coupling for direct connection
l Double protection function of over-travel automatic limit and soft limit
l Y-direction machine body main structural parts adopt casting structure and concrete structure
l Z-axis adopts dual-rail matched with four sliding blocks
l Adopt electric control intelligent automatic lubrication system
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